I will ranked the nightmare of a procurement / purchasing / material planner as following:-
No 10 - Forecast by customer less then 10% accurate in term of order not coming in as plan
No 9 - High stockpile with no order as plan which mean that high investment of stock with no short term return of investment
No 8 - Price increase which affect budget on material
No 7 - Material pilferages in warehouse due to poor recording, this will create other worst nightmare to follow
No 6 - Change of plan by manufacturing without sufficient notice which may create shortfall in supply on time to meet the demand
No 5 - Suppliers not able to deliver on time
No 4 - Low yield by manufacturing compare to budget creating production shortfall and need to rearrange more material
No 3 - High customer orders compare to forecast which create material shortages and not able to meet requirement to supply on time
No 2 - Suppliers deliver substandard material which create cost to manufacturing and elsewhere
No 1 - No material to fulfil order causing late shipment
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